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Factors Influencing Ore Recovery and Unplanned Dilution in Sublevel Open Stopes. Case study of Shaft No.4 at Konkola Mine, Zambia

Kalunga Ngoma1and Victor Mutambo1*

DOI:http://dx.doi.org/10.12944/CWE.15.Special-Issue1.03

Konkola Copper Mine’s Number 4 Shaft is a trackless underground mine applying sublevel open stoping (SLOS) mining method. Number 4 shaft wants to increase ore production from 1 million metric tonnes per annum to 3 million metric tonnes per annum in the next 5 years but ore recovery is 70% or less and dilution is 20% or more. In order to achieve the desired annual target of 3 million metric tonnes ore recovery should be increased from70% to (≥85%) and dilution should be reduced from 20% to (≤10%). Despite being one of the most used underground mining methods, the current SLOS has a challenge of high unplanned dilution. This paper reviews and evaluates parameters that influence recovery and unplanned dilution in sublevel open stopes and applies numerical modelling using PHASE2 software to establish the influence of stress environment on unplanned dilution at the mine. The input parameters for numerical modelling were: Uniaxial Compressive strength (UCS=170MPa), Geological Strength Index (GSI) =55, Young’s Modulus (E) =26000MPa, Hoek-Brown constant (s) =0.0067, Hoek-Brown constant (mi) =20 and Poisson ratio (v) =0.2 major principal stress (σ1) 39MPa, intermediate stress (σ2=18MPa) and the minor principal stress (σ3=15MPa). Results obtained from review of mine production records indicate that the main factors that influence unplanned dilution at Number 4 shaft are: poor ground conditions, lack of compliance to recommended stope designs, poor drilling and blasting practices, presence of geological discontinuities, adopted mining sequence of extracting high ore grade first that leads to creation of high stress blocks within the orebody and delayed mucking practice. Results obtained from PHASE 2D model indicate that total displacement of 90mm is recorded in the hangingwall hence influencing stope wall instability that leads to increased unplanned dilution. After stope extraction, it was observed that 60MPa of induced stress developed at the top right corner and 45-50 MPa at the crown pillar and right bottom corner of the stope.

Ore Recovery; Stress Environment; Sublevel Open Stoping; Unplanned Dilution

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Factors Influencing Ore Recovery and Unplanned Dilution in Sublevel Open Stopes. Case study of Shaft No.4 at Konkola Mine, Zambia. Curr World Environ 2020; Special Issue (Sustainable Mining). DOI:http://dx.doi.org/10.12944/CWE.15.Special-Issue1.03

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Factors Influencing Ore Recovery and Unplanned Dilution in Sublevel Open Stopes. Case study of Shaft No.4 at Konkola Mine, Zambia. Curr World Environ 2020; Special Issue (Sustainable Mining). Available from:https://bit.ly/2MMuCUm